- Dec 23, 2023
In the product design process, molds are essential. Rapid mold manufacturing is a relatively new method in current mold manufacturing. It uses computers, numerical control technology and other means to manufacture product samples in a relatively short time.
When producing products, there is no need to use traditional tools, which greatly shortens the product development period, greatly increases the speed of product replacement, and helps companies reduce the risk of new product investment.
Rapid molds are also called prototype molds or soft molds, but they are essentially injection molds, tools that can produce high-volume parts quickly and cheaply. Only when the product development project is 90% certain to be successful, rapid mold production will be chosen.
Rapid tooling advantages:
1. Mold processing equipment. The company has more than 50 advanced Japanese and domestic machine tools, including CNC lathes, CNC milling machines, CNC machining centers, EDM lathes, etc.
2. Molding processing equipment The company has fully automatic injection molding machines, two-color injection molding machines and supporting equipment. The injection volume ranges from 50g to 10,000g, and the mold closing volume ranges from 30 tons to 200 tons.
3. Quality testing equipment The company has more than 20 quality testing instruments such as three-dimensional coordinate detectors, three-dimensional scanners, two-dimensional image measuring instruments, etc. to ensure that product quality meets customer requirements.
4. Fully digital process: Fully digital manufacturing process from design to manufacturing, which means higher productivity, faster production cycle, less waste, more powerful processing capabilities and more significant cost advantages.
5. High-precision mold production: Through continuous investment in research and development, we have mastered the manufacturing technology of precision molds, and the accuracy of the molds reaches a precision tolerance of ±1 μm.
6. Rich types of materials: Injection molding materials cover general plastics, engineering plastics and special plastics, and can also be combined with other materials and processes to meet the diverse needs of different industries.
7. Improve the after-sales system: It has numerous quality assurance equipment and customer-centered quality assurance policies, and continues to track and maintain customer products after leaving the factory.